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Author Topic:   Wiring a 25 pair amphenol to 66 block
chicagotechsolutions
Installer

Posts: 74
From: Skokie, IL 60076
Registered: Feb 2005

posted February 15, 2005 20:00     Click Here to See the Profile for chicagotechsolutions   Click Here to Email chicagotechsolutions     Edit/Delete Message   Reply w/Quote
I was just doing some research about amphenol connectors. 'Cuz I know they're used in many systems to connect the KSU to a 66 block. But what kept getting me confused was the 'wiring scheme' used to connect the 25 pair cable to the 66 block. For instance, I know that the 25 pair cables contain 5 sets of 5 pairs, but when you punch the cables down on a block what order do you go in? Is there any website or document that displays a clear representation of how to do this?

O yeah, also, lets say... hypothetically speaking I have a norstar 6x16 (i don't) and I need to connect the cables that go to the phones to the block. I know they connect on the right side and that (i need to use a bridging clip) they go in the regular order, but... do I skip any pairs (that go from the 25 pair cable) when I am punching down the cables or do I just go straight down the row?

[This message has been edited by chicagotechsolutions (edited February 15, 2005).]

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5years&counting
Moderator

Posts: 685
From: Visalia, CA, USA
Registered: Jun 2004

posted February 15, 2005 20:40     Click Here to See the Profile for 5years&counting   Click Here to Email 5years&counting     Edit/Delete Message   Reply w/Quote
http://www.cabling-design.com/references/colorcodes/25pair.shtml

The tip punches down above the ring.

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chicagotechsolutions
Installer

Posts: 74
From: Skokie, IL 60076
Registered: Feb 2005

posted February 15, 2005 20:42     Click Here to See the Profile for chicagotechsolutions   Click Here to Email chicagotechsolutions     Edit/Delete Message   Reply w/Quote
ah, thank you very much

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clanier
Installer

Posts: 112
From: Savannah, Ga.
Registered: Aug 2004

posted February 16, 2005 07:20     Click Here to See the Profile for clanier     Edit/Delete Message   Reply w/Quote
Or as I learned:
While
Running
Backwards
You
Vommit
and
Boy
Over
Girl
Brings
Smiles

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SST
Installer

Posts: 123
From: Temecula, Ca.
Registered: Jul 2003

posted February 16, 2005 08:31     Click Here to See the Profile for SST   Click Here to Email SST     Edit/Delete Message   Reply w/Quote
just to bend the subject a little bit. Does anyone know where I can get amphenol connector? I have an amp machine and plenty of 25-pair cable. Searching the market, I pretty much only find pre made cables. I did find one source that had a minium order of 250, thats about 200 more than I need.

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kingtel
Installer

Posts: 49
From: edmonds, wa, USA
Registered: Jun 2004

posted February 16, 2005 10:23     Click Here to See the Profile for kingtel   Click Here to Email kingtel     Edit/Delete Message   Reply w/Quote
SST,

Check with Graybar. I used to purchase champ connectors from them using the Amp butterfly style crimper. M & F were both available.

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test-ok
Administrator

Posts: 1765
From: Las Vegas, Nevada
Registered: Jun 2001

posted February 16, 2005 11:50     Click Here to See the Profile for test-ok   Click Here to Email test-ok     Edit/Delete Message   Reply w/Quote
I have a 25 pair amp. tool made by 3M if you need to get one.

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|Need a Telephone|Telephone Installers

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chicagotechsolutions
Installer

Posts: 74
From: Skokie, IL 60076
Registered: Feb 2005

posted February 16, 2005 14:06     Click Here to See the Profile for chicagotechsolutions   Click Here to Email chicagotechsolutions     Edit/Delete Message   Reply w/Quote
Thanks a lot for all of your responses, I really appreciate the quick help

I would was also wondering how to...
Lets say... hypothetically speaking I have a norstar 6x16 (i don't) and I need to connect the cables that go to the phones to the block. I know they connect on the right side and that (i need to use a bridging clip) they go in the regular order, but... do I skip any pairs (that go from the 25 pair cable) when I am punching down the cables or do I just go straight down the row?

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Toner
Installer

Posts: 279
From: Calgary, AB, Canada
Registered: Aug 2004

posted February 16, 2005 15:58     Click Here to See the Profile for Toner   Click Here to Email Toner     Edit/Delete Message   Reply w/Quote
No, you don't skip any pairs. I hope you're not punching the jack cables directly to the KSU block though. You should have your jack cables going to a separate block and use cross-connect (jumper) wire between them.

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MrGemini
Moderator

Posts: 1065
From: Elmhurst, IL. USA
Registered: Oct 2001

posted February 16, 2005 17:26     Click Here to See the Profile for MrGemini   Click Here to Email MrGemini     Edit/Delete Message   Reply w/Quote
You may want to try Anixter for your Amp ends.
Always punch all pairs and lable your blocks.. And if your wall mounting use a back board! Don't just hang it on drywall or cynder block.
Typically it goes from left to right:
CO or(provider), system ports, and field.
It's not unusual to have to vary from this
as long as it's neat.
Use spools or open D-rings as a cross connect bridge accross the top of your 66 blocks.
Also keep in mind, 110 blocks can make for a nice clean install
Larger systems are sometimes rack mounted using patch panels for system ports and field wiring.
Tip=top tip-top
I always glance down the 66 block after wiring but before punching from top down and make certain every 2nd clip is blue/orange/green/brown/slate.
If you flipped the tip & ring you can catch it pretty quick.

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KLD
Installer

Posts: 314
From: Leavenworth, KS, USA
Registered: Dec 2004

posted February 16, 2005 18:33     Click Here to See the Profile for KLD   Click Here to Email KLD     Edit/Delete Message   Reply w/Quote
You can also buy 66 blocks with amp connectors on the side ---- plug / plug ---- your done.

If your system is small and you skip pairs, what ever, there are blocks configured in groups --- plug / plug ---- your done.

Check Siemons.

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chicagotechsolutions
Installer

Posts: 74
From: Skokie, IL 60076
Registered: Feb 2005

posted February 16, 2005 19:33     Click Here to See the Profile for chicagotechsolutions   Click Here to Email chicagotechsolutions     Edit/Delete Message   Reply w/Quote
Thank you all for the very helpful information! I greatly appreciate your help!

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Bob3470
Installer

Posts: 38
From: Vancouver, BC Canada
Registered: Oct 2004

posted February 16, 2005 21:08     Click Here to See the Profile for Bob3470     Edit/Delete Message   Reply w/Quote
Dosent anyone use Bix Blocks anymore. Or dont they have them there.

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Toner
Installer

Posts: 279
From: Calgary, AB, Canada
Registered: Aug 2004

posted February 16, 2005 21:40     Click Here to See the Profile for Toner   Click Here to Email Toner     Edit/Delete Message   Reply w/Quote
Bob:

I asked that same question a little while ago. Seems they don't like BIX down there for some unknown reason. I guess they've never seen a proper BIX install. How can you not like it? 66 blocks are so archaic and space consuming...

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bikechuck
Installer

Posts: 79
From: col. spr., co. usa
Registered: Apr 2004

posted February 17, 2005 12:06     Click Here to See the Profile for bikechuck   Click Here to Email bikechuck     Edit/Delete Message   Reply w/Quote
I used to do alot of northern telcom work and was definitly bix block city. Those 66 blocks are proven technology (can you call them that) and bullet-proof which is nice. I like the fact that there is a little more room to work, wires not so dense.

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KLD
Installer

Posts: 314
From: Leavenworth, KS, USA
Registered: Dec 2004

posted February 17, 2005 17:01     Click Here to See the Profile for KLD   Click Here to Email KLD     Edit/Delete Message   Reply w/Quote
Clanier --- did you copyright that color code? I sure can use it for a guy here.
The installation manuals of many systems show how a MDF should be laid out and how the blocks are to be wiried and in what color sequence. Some supply houses have give away catalogs by various suppliers that also show this (Suttle, Siemons, etc.).

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Gene
Installer

Posts: 109
From: Corpus Christi,Texas
Registered: Nov 2002

posted February 17, 2005 20:22     Click Here to See the Profile for Gene   Click Here to Email Gene     Edit/Delete Message   Reply w/Quote
Why
Run
Backwards
You
Varmint


Bell
operators
Give
Bad
Service

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Coral Tech
Moderator

Posts: 676
From: Chicago area, Illinois
Registered: Sep 2004

posted February 22, 2005 20:01     Click Here to See the Profile for Coral Tech     Edit/Delete Message   Reply w/Quote
66 blocks are the way to go IMHO. If you don't have the wall space then you aren't giving your phone system the proper room anyways. Try and work on a 1000 phone install on 110. 110 looks like a damn hairball and a pain in the ass when you need to trace a jumper or god forbid you have a bad pin.

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Coral Tech
Moderator

Posts: 676
From: Chicago area, Illinois
Registered: Sep 2004

posted February 22, 2005 20:03     Click Here to See the Profile for Coral Tech     Edit/Delete Message   Reply w/Quote
sorry double post

[This message has been edited by Coral Tech (edited February 22, 2005).]

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clanier
Installer

Posts: 112
From: Savannah, Ga.
Registered: Aug 2004

posted February 23, 2005 07:48     Click Here to See the Profile for clanier     Edit/Delete Message   Reply w/Quote
Clanier --- did you copyright that color code? I sure can use it for a guy here.

No, it's been around alot longer than I have.
Another saying was "RED RIDGE RING RIGHT",which no longer is used. Daily Quiz: Anybody remember what it was in reference to.

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clanier
Installer

Posts: 112
From: Savannah, Ga.
Registered: Aug 2004

posted February 23, 2005 07:49     Click Here to See the Profile for clanier     Edit/Delete Message   Reply w/Quote
Clanier --- did you copyright that color code? I sure can use it for a guy here.

No, it's been around alot longer than I have.
Another saying was "RED RIDGE RING RIGHT",which no longer is used. Daily Quiz: Anybody remember what it was in reference to.

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clanier
Installer

Posts: 112
From: Savannah, Ga.
Registered: Aug 2004

posted February 23, 2005 07:50     Click Here to See the Profile for clanier     Edit/Delete Message   Reply w/Quote
Clanier --- did you copyright that color code? I sure can use it for a guy here.

No, it's been around alot longer than I have.

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justbill
Installer

Posts: 371
From: Western Nebraska
Registered: May 2002

posted February 23, 2005 10:27     Click Here to See the Profile for justbill   Click Here to Email justbill     Edit/Delete Message   Reply w/Quote
Quiz: Yes they all refer to the dial tone (hot) side of a pair. The hot side of an aerial drop had a ridge on it, the right side of the protector was the hot side and the red in a quad or old type buried drop was the hot or ring side.

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clanier
Installer

Posts: 112
From: Savannah, Ga.
Registered: Aug 2004

posted February 23, 2005 11:13     Click Here to See the Profile for clanier     Edit/Delete Message   Reply w/Quote
And we have a winner!

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Bob3470
Installer

Posts: 38
From: Vancouver, BC Canada
Registered: Oct 2004

posted February 23, 2005 12:20     Click Here to See the Profile for Bob3470     Edit/Delete Message   Reply w/Quote
But maybe it went back further than that. Where the tip and ring were part of the jack on the cord boards.

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clanier
Installer

Posts: 112
From: Savannah, Ga.
Registered: Aug 2004

posted February 23, 2005 12:29     Click Here to See the Profile for clanier     Edit/Delete Message   Reply w/Quote
Bob you showing your age? Now your're going to have to explain the cord board to the youngsters.

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justbill
Installer

Posts: 371
From: Western Nebraska
Registered: May 2002

posted February 23, 2005 12:36     Click Here to See the Profile for justbill   Click Here to Email justbill     Edit/Delete Message   Reply w/Quote
The old cord boards, tip, ring and sleeve. We had an answerning service that had one, not to mention the old operator boards. I forgot about the B service wire (old buried drop) that also had a ridge to identify the ring side.
Yes I am....old that is.

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justbill
Installer

Posts: 371
From: Western Nebraska
Registered: May 2002

posted February 23, 2005 12:39     Click Here to See the Profile for justbill   Click Here to Email justbill     Edit/Delete Message   Reply w/Quote
Go to the site below for old telco equipment including cord boards.

http://www.bellsystemmemorial.com/index.html

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Bob3470
Installer

Posts: 38
From: Vancouver, BC Canada
Registered: Oct 2004

posted February 23, 2005 16:24     Click Here to See the Profile for Bob3470     Edit/Delete Message   Reply w/Quote
JustBill knows all about them

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Station Specialties
Installer

Posts: 129
From: Wenham Ma. USA
Registered: Oct 2004

posted February 23, 2005 20:46     Click Here to See the Profile for Station Specialties   Click Here to Email Station Specialties     Edit/Delete Message   Reply w/Quote
When you get good at it you will find doing it in reverse is faster. Starting with your V-Sl and working from the bottom up so the wires don't get in your way from the top down when you are terminating on a 66 style block.

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chris02081
Installer

Posts: 36
From: Walpole, MA, USA
Registered: May 2005

posted May 20, 2005 13:08     Click Here to See the Profile for chris02081   Click Here to Email chris02081     Edit/Delete Message   Reply w/Quote
I have to seriously disagree with Coral on the look of 66 vs. 110.

I have to start by saying that I think that KRONE looks the best out of ALL of then but it is WAYYYY to expensive and time onsuming to put it.

IMO 110 is much easier to use especially since you have the labels to write on under the C4 or C5 clips.

With 66 you have to write on the tabs and it gets so messy, plus IMO, it's easier to misswire before you punch on a 66 than a 110. IMO a 1000 pair 110 kit looks so much better and is easier to work with. I do agree with the reverse lacing though, I thinks it's always easier to put it in back to front (right to left on 110) then use the Harris "Big Bopper" (my name for it) 5 pair punch tool to terminate and cut off the pairs, 5 punchs to cut and terminate then 5 more to put the C4 or C5 clips in. Easier than the 1 by 1 with the 66.

I have also never seen a BIX install so I can't comment on it.

~Chris

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KLD
Installer

Posts: 314
From: Leavenworth, KS, USA
Registered: Dec 2004

posted May 21, 2005 19:30     Click Here to See the Profile for KLD   Click Here to Email KLD     Edit/Delete Message   Reply w/Quote
Chris, me boyo, Krone should be outlawed along with Nordex. If a 66 field is set up you don't have to fight the conjestion of all the X-conn and loose connections of the BIX, Krone, etc. Work a 81c in a call center with anything BUT 66 and see what a mess you get in one year. Especially if the IT guys are playing with it! It can be a real money maker if you can stand the down-time!

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wrichey
Installer

Posts: 297
From: TEXAS
Registered: Dec 2004

posted May 25, 2005 20:20     Click Here to See the Profile for wrichey   Click Here to Email wrichey     Edit/Delete Message   Reply w/Quote
"Lets say... hypothetically speaking I have a norstar 6x16" well hypothetically you should never skip pairs but if this is in ref to what pins the exts are on it should only be the first 16 but lets say its a cics or mics then yes you will need to skip pins according to what you need C.O. lines run in pairs and skip in pairs thats why they suggested you punch the wiring from the stations down on a new block and use cross connect oh and 66 is the only way I go when installing unless they spec otherwise (there is no school like the old school)

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mminelli
Member

Posts: 9
From: St. Clair SHores, MI,USA
Registered: Apr 2005

posted June 22, 2005 06:20     Click Here to See the Profile for mminelli   Click Here to Email mminelli     Edit/Delete Message   Reply w/Quote
I must agree that I like the 110 as well. The labeling alone makes it worthwhile. Just a quick question though...don't you hate when buisness try to take the voice cables to a patchpanel? They think it will be eaiser to maintain, it just turns into a pain in the neck!

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Station Specialties
Installer

Posts: 129
From: Wenham Ma. USA
Registered: Oct 2004

posted June 22, 2005 06:30     Click Here to See the Profile for Station Specialties   Click Here to Email Station Specialties     Edit/Delete Message   Reply w/Quote
Krone patch pannels have to be the worst. I find that 110 is far better than krone. Bix is ok and has some good advantages. But, krone when you have gravity against you the wires just don't like to stay put buy hand until you get to puching them down. One 110 you can press fit them by hand and then go back and puch them down. Krone on the other hand tends to fall out if you accidently hit the wires.

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mgere
Installer

Posts: 43
From: Monroe, MI
Registered: Jun 2005

posted June 22, 2005 07:59     Click Here to See the Profile for mgere   Click Here to Email mgere     Edit/Delete Message   Reply w/Quote
Another vendor to keep in mind is Anixter, they are nation wide. They have never let me down. 1-800-482-1328 ask for Dave Lanstra

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Coral Tech
Moderator

Posts: 676
From: Chicago area, Illinois
Registered: Sep 2004

posted June 22, 2005 18:06     Click Here to See the Profile for Coral Tech     Edit/Delete Message   Reply w/Quote
KLD..FINIALLY someone that understands large switch cabling here. 66 is the way to go. I had a cabling guy the other day in a meeting try and tell be patch panels are better...I had to laugh and prompty made him look small. First the damn space that's needed and then god forbid you need to add a phone to that location you have to pull another cable or butcher the patch panels..or make some assinine hydra cable. 110 is ok...but in large switch rooms it becomes a large hairball.

Off soapbox...

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KLD
Installer

Posts: 314
From: Leavenworth, KS, USA
Registered: Dec 2004

posted June 22, 2005 18:49     Click Here to See the Profile for KLD   Click Here to Email KLD     Edit/Delete Message   Reply w/Quote
And believe it or not there are places that can furnish free standing racking / CO type frames set up for 66 blocks. Try Homoco and whoever bought out Chatsworth. We used the Homoco for the multi cabinet Nortel 81 and DMS 10s.

And a BIX SOC box (OSP cabinet) after even two years is worthless unless you're being paid to rehab it!!!

Who wants the soap box?--------

[This message has been edited by KLD (edited June 22, 2005).]

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5years&counting
Moderator

Posts: 685
From: Visalia, CA, USA
Registered: Jun 2004

posted June 22, 2005 21:29     Click Here to See the Profile for 5years&counting   Click Here to Email 5years&counting     Edit/Delete Message   Reply w/Quote
Bought out Chatsworth? Where have I been? (perhaps under that soap box y'all keep mentioning)

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| Signal Communication Systems - Fresno, CA |

| Telephone Systems, Voicemail Systems, Computer Systems, Voice & Data Cabling - Central Valley, CA

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KLD
Installer

Posts: 314
From: Leavenworth, KS, USA
Registered: Dec 2004

posted June 23, 2005 04:58     Click Here to See the Profile for KLD   Click Here to Email KLD     Edit/Delete Message   Reply w/Quote
Yeah, Five, a few years ago I went to order some racks and was told someone on the east coast had bought them ---- they still had the name at that time. Don't know who but that was about the time I got out of the cable chase and got into the management side of the business.

If the name is still around, I hope the equipment was as good as before.

The soap box has a lot of room under it BUT for us die hards to specified and dedicated wiring that works there's never enough room on top to pass around.

Your turn ---- your box.

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